Heavy duty rubber flooring comes in three formats, and the way each one fits together matters as much as the surface itself. Interlocking tiles build a modular floor, rolls cover long runs with few joins, and solid mats are laid as individual pieces. A few products use EVA foam or PVC instead of rubber, and each listing names its material.
Interlocking tiles for modular coverage
Interlocking floor tiles connect along their edges to form one surface, which makes them easy to fit around corners and simple to extend later. Heavy duty rubber floor tiles for gyms usually come in 900 × 900mm or 1m × 1m squares, about 10–20mm thick.
Heavy duty gym tiles suit areas where weights are dropped, while drainage floor tiles are made with holes or channels so water runs through rather than pooling on top.
Rolls for long, continuous runs
Rubber flooring rolls cover large or long areas with the fewest joins, which is why they are common in vans, garages and corridors. Most heavy duty rubber flooring rolls here are 3–5mm thick and 1m to 2m wide, sold by length in coin, checker, ribbed and smooth patterns.
Factory floors and long workshop runs usually call for industrial rubber flooring rolls, where width and length matter more than pattern. A wider roll means fewer seams, but it is heavier and needs a clear route into the room.
Solid mats for individual sections
Solid rubber mats are laid as separate heavy pieces, so they usually stay put under their own weight and can be lifted out for cleaning. Many are 6ft × 4ft and 12–25mm thick, the standard size for solid rubber stable mats, so a stall can be covered with whole mats and few cuts.
Before ordering, measure the floor and mark where joins will fall, where edges are exposed and how the flooring will reach the room. If you would rather start from the space than the format, the same flooring is grouped by home, workplace and vehicle under rubber flooring.